IMET X-SMART 4 automatic column band saw

Band saws

IMET X-SMART 4 automatic column band saw

226 925,00 zł net

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12 months of warranty

Contact with a trader:
Krzysztof Penkowski
E-mail: krzysztof.penkowski@eurometal.com.pl
Telefon: 603 400 333

XSMART4 is an automatic two-column band saw designed for straight cutting of solid materials with a diameter of up to 360 mm. The perfect tool for companies looking for the best cutting accuracy and efficiency. XSMART4 is equipped with a 4KW gear motor, 41mm belt width and a 7" touch screen.

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XSMART4 is n automatic double column bandsaw suitable for straight cut of solids up to 360mm diameter, the ideal working tool for professionals and workshops who look for the best efficiency and productivity on an easy-to-use and affordable machine. XSMART4 is equipped with 4KW motoreducer, blade height 41mm, 7" touch screen display and integrated feeder.

User safety and easy maintenance

XSMART4 bandsaw gives the user maximum protection and safety while in use thanks to the full metal carters system that protect all the moving parts and two tunnel on loading and unloading that prevent access (while in action) to the cutting area. Once the machine is put in stand-by, the operator can easily access to all the internal components thanks to big frontal, laterial and back doors.

Touch screen display

XSMART4 is equipped with a 7" touch screen display with easy and intuitive interface: the display gives full control on all the main machine settings (like manual movement of XSMART axes) and allows to easily create cutting programs and launch a working cycle with just few clicks. Downfeed speed view (in mm/min) is supplied as standard.

Sawframe

XSMART3 sawframe has an elctrowelded rigid structure on double column which helps reduce vibrations and binding during descent. Like many IMET bandsaws, its blade is canted (30°) to reduce the band strain and have better and constant sawframe descent while cutting with optimized performances on every material, profiles or solid.

High power motoreducer
XSMART4 uses a high power, high efficiency and reliable Bonfiglioli motoreducer by 4 kw for its blade, which has 41 mm height with hydraulic tensioning system.

Integrated feeder

XSMART feeder has a single stroke of 500mm with integrated roller table for material support. The feeder moves with a recyrculatig screw and electric motor with inverter, portal structure that ease material movement and loading.

Vice

Blocking vice provides for the perfect material locking and is equipped with an innovative system that allows to open all 4 jaws independetely; this helps to load even not-rectilinear bars. The user can choose between two main configuration for the vice: 4 jaws (2 placed before the blade and 2 after) or with 2 jaws place only after the blade.

Vice: 4 jaws (2 before the blade and 2 after)

This configuration presents 4 jaws: 2 lock the material before the blade and 2 after the cut. We strongly ma suggest this configuration in case the user wants to use hard metal blade (WIDIA) so that the stability isn increased during the cutting process. Minimum scrap end: 100mm.

Vice: 2 jaws

The user can select this configuration with 2 jaws on the vice placed only after the blade so that the material is locked only after the cut line. This configuration allows to reduce the scrap end to just 40mm.

Blade alignment
Hard metal blade guides with bearings to have an optimal blade alignment during the cutting process. The mobile blade guide is kept automatically next the cutting point.

Chips conveyor

XSMART4 mounts a standard chips conveyor with laterial exit that ease the cutting process by removiing (together with a brush on the blade) all the remaining and residuals that lays in the cutting are.

Standard equipment:

CNC control with the ability to program different lengths and quantities on the same material
feeding vices with a bridge structure and a roller feeder
material is fed via an electric motor and a ball screw
double vice for mounting the cut profile before and after the blade
the inclination of the tension wheels at an angle of 30 degrees allows to extend the life of the belts
two-column saw frame with sliding on linear guides
moving the blade head on linear guides and recirculating ball screws
automatic quick access to the workpiece
sensor for automatic detection of the starting cutting point
standard vice clamp adjustment
standard cutting feed adjustment
mobile control panel
LED lighting to illuminate the work area
completely protected with covers with easy access for service
chip conveyor
final waste 10 mm
washing gun
double clamp bridge feeder design with roller support
powered brush

Optional equipment (additionally paid):

IMET automatic machines can be connected to the company network and be used remotely thanks SAWFACTORY and modem. SAWFACTORY is a dedicated software which allows to manage the cutting process from the office desk by setting cutting programs and monitoring the workflow thanks to the dedicated web app. The software also allows to also receive assistance by our technicians remotely.

DELUXE KIT in an advanced optional dedicated to users that wants to optimize their working performances and get the best from their processes. It includes: the BLADE DEVIATION CONTROL that allows to cut always with the perfect tollerance up to the end of the band's life; SMART SMART system for optimization of the trim cut (the user can choose the trim cut length or start directly with the created program without trim cut); fixed vice with jaws opening on both sides thanks to a supplementary hydraulic cylinder.

It is possible to require, for all Imet machines, the minimal lubrication system, it avoids the dispersion of refrigerant liquid typical in the use of emulsifiable oil, the life of the blade is not in any way affected Minimal lubrification system for XSMART4 has a 1.3 l tank capacity.

It's possibile to apply the hydraulic device for bundle cutting on XSMART4, made by a vertical pressure on the feeder vice and another on the fixed one. Cutting capapity with bundle device mounted are reduced: max 360x250mm, min 130x10mm, scrap-end 210mm.

The device includes two vertical cylinder with 2 horizontal metal bar placed transversely. To use it with a minimal scrap-end of 100mm (or 40mm if the user choose a different configuration for the fixed vice), the vertical device on the feeder vice must be removed, allwing to use the machine with its full capacity.

Technical data	Unit	Value
The width of the cutting band	[mm]	41
Vise opening width	[mm]	360
The dimensions of the cutting band	[mm]	5050x41x1.3
Cutting band speed	[m/min]	15-100
Cutting band motor power	[kW]	4
Working height	[mm]	890
Final waste	[mm]	100
Length of a single pass	[mm]	500
Coolant tank capacity	[l]	130
Hydraulic reservoir capacity	[l]	54
Dimensions	[mm]	3000x2600x2200
Weight	[kg]	2800

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